Customization: | Available |
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After-sales Service: | Online |
Material: | PP |
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Introduction to PP Honeycomb Panels
PP honeycomb panels, made from polypropylene (PP), are a type of lightweight, high-strength composite material featuring a unique honeycomb core structure sandwiched between two or more thin outer layers. This design not only endows the PP honeycomb sheets with excellent mechanical properties but also makes them outstanding in thermal insulation, soundproofing, and shock absorption, making them an ideal choice for various applications across numerous industries.
Thickness (mm) |
3.5 | 4 | 4.5 | 5 | 6.5 | 7 | 10 | 11 | 12 | 13 | 15 | 20 | 25 | 30 |
Min Weight (GSM) |
1000 | 1000 | 1200 | 1200 | 1500 | 2000 | 2500 | 2800 | 2800 | 3000 | 3000 | 3000 | 3500 | 4000 |
Max Weight (GSM) |
1500 | 2000 | 2000 | 2500 | 2800 | 3500 | 4000 | 4000 | 4500 | 4500 | 4500 | 4500 | 4500 | 5000 |
Max Width (mm) |
1300 | 2050 | 2050 | 2050 | 1300 | 1300 | 2050 | 2050 | 1300 | 1300 | 1300 | 1300 | 1300 | 1300 |
Middle Structure |
1. Lightweight and High Strength:
- Constructed with two or more thin outer layers and a core featuring a precise honeycomb structure, PP honeycomb panels significantly reduce weight while dramatically increasing compressive and flexural strength. This combination achieves lightweight durability, reducing transportation costs and facilitating installation and handling.
2. Excellent Thermal Insulation Performance:
- The air-filled cells within the honeycomb structure effectively minimize heat transfer, providing outstanding thermal insulation. This makes PP honeycomb board ideal for exterior walls, roofs, and interior partitions in buildings, enhancing energy efficiency and reducing HVAC system loads.
3. Superior Soundproofing Capability:
- The unique internal cavity structure absorbs and attenuates sound waves, reducing noise transmission. It is suitable for environments sensitive to sound, such as recording studios and meeting rooms, as well as for use as sound barriers in vehicles, improving passenger comfort.
4. Chemical Resistance:
- PP material exhibits high chemical stability, resisting corrosion from acids, bases, and other chemicals. It is ideal for chemical equipment, laboratory furniture, and other work environments requiring corrosion resistance.
5. Environmental Sustainability:
- PP is fully recyclable plastic, meeting the demand for green building materials in today's society. It helps reduce resource consumption and environmental pollution. Additionally, waste generated during production can be recycled and reused.
6. Waterproof and Moisture-Resistant:
- Since PP does not absorb water, it maintains stable performance even in humid conditions, preventing swelling or decay and extending the product's lifespan.
7. Easy to Process:
- PP honeycomb bubble guard can be conveniently cut, drilled, bonded, and processed in various ways to meet different design requirements, accommodating diverse application needs.
8. Aesthetic Appeal:
- With a smooth, flat surface and a wide range of colors and textures, PP honeycomb panels can be customized to match specific aesthetic preferences, ensuring both functionality and visual appeal.
The production of PP honeycomb sheets involves several key steps:
- Raw Material Preparation: Select high-quality PP resin pellets as the main raw material to ensure optimal physical and chemical properties.
- Extrusion Molding: Use specialized equipment to extrude molten PP material into specific strip shapes, which are then cooled and set into stable honeycomb units.
- Thermal Pressing Composite: Arrange multiple independent honeycomb units neatly in molds, apply appropriate pressure and temperature, bonding the upper and lower layers tightly with the honeycomb core to form complete platisc PP honeycomb panels.
- Cutting and Trimming: Precisely cut the finished products according to required dimensions and trim edges for a neat appearance.
- Quality Inspection: Strictly adhere to relevant standards for batch inspection, ensuring all indicators meet specified requirements; substandard products are not allowed to leave the factory.
1. Building Decoration:
- For interior and exterior wall panels, ceilings, and partition walls, PP honeycomb panels offer solutions that enhance both aesthetics and functionality, improving indoor environmental quality by controlling temperature changes and reducing noise interference.
2. Transportation:
- Widely used in vehicle manufacturing, including car, train, and aircraft interiors like door linings, luggage racks, and seat backs. These components reduce overall vehicle weight while enhancing safety and comfort.
3. Packaging and Transportation:
- Ideal for making protective boxes, pallets, and turnover containers due to its robustness and ease of cleaning. Particularly suitable for industries like food, electronics, and pharmaceuticals, ensuring safe delivery of goods.
4. Exhibition and Display:
Preferred for constructing temporary booths, advertising signs, and stage backdrops because of quick setup and easy dismantling. The versatile surface treatments also inspire creative designs.
5. Furniture Manufacturing:
- Used in tables, cabinets, bookshelves, etc., providing sufficient support while presenting sleek, flowing lines.
6. Agricultural Facilities:
- Suitable as covering materials or partition walls in greenhouses and livestock sheds, aiding crop growth by maintaining optimal humidity and temperature.
7. Sports and Recreation:
- Ideal for pool decks, outdoor sports venue fencing, etc., thanks to its waterproof, slip-resistant, wear-resistant, and easy-to-clean features.
To ensure long-term use of PP honeycomb panels, regular maintenance is essential:
- Regular Cleaning: Gently wipe surface dirt using soft cloths or sponges dipped in mild cleansers; avoid scratching with sharp objects.
- Prevent Heavy Loads: While PP honeycomb panels can bear significant loads, prolonged exposure to excessive pressure may cause local deformation; avoid stacking heavy items on them.
- Timely Repair: For minor damages like small area breaks or cracks, promptly repair using specialized adhesives to prevent issues from escalating and affecting the overall structure.
1. Do you offer free sample?
Yes.We offer free sample,please contact us to check details.
2. What is your lead time?
For pp honeycomb board,lead time is 15days after receiving your deposit.
For pallet sleeve box,lead time is 10days.
3. Do you accept OEM or ODM?
We do both OEM and ODM.Customized products are welcome.
4. Do you have stock?
For pp honeycomb board,we have 1500x1600mm stock.But not too many.Please contact us in advance.
5. Do you also provide machines?
Yes.We also offer full solutions to produce products.From raw material to final products,turnkey solutions.
If you still have something not clear,please talk to us directly.We will remove your worries.